cPAT
In Process Color Measurement. Control In Real-time
cPAT aims to enhance the efficiency and quality of manufacturing and minimize costs through the implementation of best practices and tools for automation. It streamlines the production color quality control process by shifting from manual, time-based measurements to real-time monitoring, automated color control and defect containment.
Online, real-time color measurement and monitoring
Touch screen PLC with easy to set up and operator friendly color-control software
Automated closed-loop color control
Outputs for downstream defect containment
Historic data logging and storage for retrieval via USB or remotely on a network by FTP
Process variables charted in real-time with 100 scans of data storage for on screen viewing
Calibration reminders automatically displayed based on number of scans and time since last calibration
cPAT - Product Specifications
- Measurement
- Performance
- Firmware
- Physical/Electrical
Measurement Principle: Dual-beam in-line/in-process spectrophotometer
Geometry: 0°/ 30° typical
Spectrophotometer: Sealed optics; 256-element diode array; high resolution concave holographic grating
View Diameter: 25.4 mm (1 in) (at 3.5-inch from sensor window)
Specular Component: Excluded
Spectral Range: 400 nm – 700 nm
Spectral Resolution: < 3 nm
Effective Bandwidth: 10 nm equivalent triangular
Reporting Interval: 10 nm
Photometric Range: 0 to 150 %
Light Source: Full spectrum, balanced solid state LED system
Flashes per Measurement: 5-6 flashes
Lamp Life: 5 years typical
Minimum Interval between Measurements: 1 second
Height Resolution: 1 mm or 0.1 in
Working Range: 65 mm – 115 mm (2.5 in. – 4.5 in.)
Inter-Instrument Agreement:
- ∆E*< 0.30 CIE L*a*b* (Avg) on BCRA II Tile Set
- ∆E*< 0.50 CIE L*a*b* (Max) on BCRA II Tile Set Colorimetric
Repeatability (20 Readings): ∆E*< 0.05 (Max)/0.03 (Avg) CIE L*a*b* on white tile
Data Views: Color Data, Color Difference Data, Tristimulus Color Plot, Spectral Data, Spectral Difference Data, Spectral Plot, Spectral Difference Plot
Other Features: Pass/Fail, Average Multiple Readings
Illuminants: A, C, D50, D55, D65, D75, F2, F7, F11
Observers: 2° and 10°
Color Scales: CIE L*a*b*, Hunter Lab, CIE L*C*h, CIE Yxy, CIE XYZ
Color Difference Scales: ∆L*a*b*, ∆Lab, ∆L*C*H, ∆L*C*h, ∆Yxy, ∆XYZ
Color Difference Indices: ∆E*, ∆E, ∆C*, ∆C and ∆E CMC
Indices and Metrics: E313 Whiteness Index, Tint, E313 Yellowness Index, D1925 Yellowness Index, Y Brightness, Z%, 457 nm Brightness, Baking Contrast Units, Colorant Strength (Average and Single Wavelength), Gray Change, Gray Stain, dc*, dc, Metamerism Index, Shade Number
Data Storage: As Standard – 250 spectral or tristimulus with Pass/Fail tolerances as Working, Physical, Numeric and Hitch
Languages: Chinese, English, French, German, Italian, Japanese, Spanish
Sensor Dimensions:
- Height: 24 cm (9.3 in.)
- Width: 20 cm (7.8 in.)
- Depth: 11 cm (4.3 in.)
- Weight: 4.5 kg (9.9 lbs)
Support Unit Dimensions:
- Height: 25.4 cm (10 in.)
- Width: 20.3 cm (8 in.)
- Depth: 16.5 cm (6.5 in.)
- Weight: 6.75 kg (15 lbs)
Display: 7.1 cm x 5.4 cm (2.8 in. x 2.1 in.) backlit color LCD
Interface: Ethernet (RJ45)
Power: 100 to 240 VAC, 47 to 63 Hz
Operating Environment: 0° to 50°C (32° to 122° F), 10 % to 90 % RH, noncondensing
Storage Environment: -20° to 65°C (-5° to 150° F), 10 % to 90 % RH, noncondensing
Standard Accessories:
- Calibrated instrument white tile
- Certificate of Traceability
- Black glass
- Green diagnostic tile
- Calibration Box
- 20 m Ethernet Cable
- 10 m Sensor Power & DIO Cable
- Crossover Adaptor
- SpectraTrend HT User guide